AI runs every workflow.
Across your whole shop.

Production, quality, and maintenance on one platform — with AI built into every surface from the tablet kiosk to the audit log. Not a single feature bolted on. The whole operating system.

No credit card · Cancel anytime · Operators always free

Chassis Station
EF
Eric Flint
Building · M-250-260513-1024
Mount front wheel 27.4s
Scan VIN plate
Final torque check 3.1s
Cycle 11.5sToday 14
Sparky

Line A throughput dropped 18% after 2pm. Likely cause: Station 3 jam-cycle on M-250. Want me to open a downtime ticket?

Yes, open itInvestigate
SOC 2 — in progressControls built to the standard
ISO 27001 — alignedInformation security practices
GDPR-readyData residency on request
Row-level securityPer-org isolation in Postgres
Audit log on every changeImmutable, exportable
AI built into every surface

Not one AI feature.
AI across the entire OS.

Most "AI" in industrial software is a chatbot bolted onto a single screen. Ignite Lean weaves it into every workflow — production, quality, and maintenance — so the same AI that helps you triage a non-conformance also helps plan the PM and find the bottleneck.

Production

  • AI ops assistant — ask what's slowing a line and it points you to the bottleneck station.
  • Reads your time studies + build telemetry to answer cycle-time and variance questions.
  • Finite line scheduling — uses your MTM time-study seconds to compute capacity and forward-schedule every order. Drag to override, Sparky suggests a sequence when you ask.
  • Conversational ops — ask "what's slowing Line A?" on any device, any role.

Quality

  • AI NC triage — suggests a defect category and CAPA template, drafts the root-cause for you.
  • AI complaint summarization — drafts a structured NC from a customer email in seconds.
  • AI audit assistant — answers "show me last quarter's CAPAs by reason category" instantly.

Maintenance

  • AI failure-pattern analysis — ask it to spot patterns like "this bearing fails every ~60 days" in your work orders.
  • Helps tune PM intervals from your downtime history, not a manual's stale recommendation.
  • AI work-order writer — operator says "loud noise from press 5," AI drafts the WO for one-tap confirm.
  • Chart narration — Sparky reads your SPC, OEE, downtime Pareto, and maintenance charts and tells you in one line what's actually going on.

One AI conversational layer over the whole platform. Ask anything, anywhere — the kiosk, the dashboard, the audit page. Same AI, same context.

Real screens

The same OS, from the kiosk to the dashboard.

STATION
Caliper Sub-Asm · STN-04
MR
Maya R.
Operator
Step 2 of 52:38 / 5:00
2
Torque caliper mount bolts
12 ft-lb · in star pattern · scan torque wrench cert
112 ft-lb

Operator-first kiosk.

Glove-friendly. Big tap targets. Photos beside every step. Operators see what they're building, AI summarizes what went wrong, and quality holds open at the source.

Maintenance Dashboard
Last 90 days
MTBF
2,187h
mean time between failures
MTTR
2.8h
mean time to repair
PM Compliance
94%
on-time PM completion
Work orders by status
In progress
4
Requested
3
Verified
6
Complete
8
On hold
1
18 WOs closed this week 3 PMs due next 7 days 1 overdue calibration

Live maintenance dashboard.

MTBF, MTTR, PM compliance, WO backlog — all live, all drillable, AI explaining the trend. No spreadsheet, no month-end reconciliation.

Training matrixBody Shop · Assembly Line C · Live Realtime
3 operators · refresher coming up this month 1 operator · recertification overdue
OperatorBody StampingBS-1Paint BoothPB-2Frame WeldFW-1Wiring HarnessWH-3DashboardDSH-1Engine DropED-2Wheel AssemblyWHL-1Final QCQC-1
Maria Sanchez44334234
James Chen33423
Tyrese Williams4243
Anita Patel21321
Brett Kowalski33442
Sofia Rivera343
Marcus Johnson2223
Kelly Park1111
Devon Tate3333
Lisa Nakamura2222
Carlos Mendez34
Hannah Schmidt232
Robert Daniels111
Priya Iyer33333
Tomas Lindholm22222
1 Started 2 Training 3 Trained 4 Trainer

Training matrix that actually moves.

Skills × people × stations. WI revisions auto-trigger re-training. AI suggests the right operator for the next build based on the qualification matrix.

One OS, not a stack

Three category-leading tools.
One operating system.

Every SMB shop ends up duct-taping the same three tools together. Ignite Lean is the first platform to do all three jobs — natively connected, one AI, one audit log.

Floor execution
Tulip
Tablet kiosks · Work instructions · Real-time floor
+
Quality system
Greenlight Guru
NCs · CAPA · Audits · ISO 9001 evidence
+
Maintenance
MaintainX
Work orders · PM · Assets · MTBF / MTTR
=
One AI-powered OS
Ignite Lean
All three — natively, with AI on top
1
Login
1
Audit log
1
Source of truth
1
AI that sees everything
~96%
Lower total cost
100-person manufacturer · 30 paid seats
Tulip + Greenlight Guru + MaintainX
~$366,000
/ year
  • Tulip ~$10K/seat/yr × 30 = $300K
  • Greenlight Guru ~$30K/yr flat
  • MaintainX ~$100/user/mo × 30 × 12 = $36K
Ignite Lean
~$14,800
/ year
  • 28 paid seats × $44/mo (10+ volume tier)
  • First 2 admin seats included
  • All 70 operators free, unlimited

Same workflows. One platform. One bill.

Pricing

One price. Everything included.

No "Quality tier add-on." No "CMMS upcharge." The whole OS, every module, every AI feature — same price.

$49 / seat / month
First 2 admin seats included. Volume discount from 10 seats.
  • Production · Quality · Maintenance · Engineering
  • Operators always free, unlimited
  • AI across every workflow
  • Row-level security · audit log · SOC 2 in progress
  • Open API · ERP / WMS / accounting integrations
  • No setup fees · No annual lock-in
Start Free Trial
No credit card · Cancel anytime

Run your shop on AI today.

Stop reading about it. Spin up an org, swipe through the kiosk, ask the AI what's slowing your line.

Start Free Trial

No credit card · Cancel anytime · Operators always free